ENex Consulting LLC
ENex Consulting LLC
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    • HOME
    • SERVICES
    • ABOUT US
    • CONTACT US
  • HOME
  • SERVICES
  • ABOUT US
  • CONTACT US

SERVICES

Field Services

· Consulting & advisory services

· Perform detailed analysis of turbomachinery and balance of plant data using a range of portable and online systems

· Assist with investigations, providing technical input for equipment failures and troubleshooting projects, alignments, balancing, ODS (Operational Deflection Shape) and RCA (Root Cause Analysis), including Metallurgical Failure Analysis (MFA).

· Assist in maintaining and developing client relationships

· Manage, implement and improve vibration, lubrication and thermography based predictive maintenance programs including on-site data collection, analysis and determination of recommendations for rotating equipment

· Execute maintenance strategies and programs for clients whilst seeking opportunities to improve them utilizing the latest in data analytics techniques

· Identify opportunities to improve client plant reliability, availability and/or performance, collaborating with clients to turn to their advantage

· Assist with RCM (Reliability Centre Maintenance) and FMECA (Failure Mode, Effects, and Criticality Analysis).

· Field service technical support for Centrifugal and Reciprocating compressors, Steam and Gas turbines and power plants involves on-site expertise to maintain, repair, and optimize these systems, ensuring safe and efficient operation, and includes services like outage planning, troubleshooting, and equipment upgrades.

· Training and Technical Support: Providing training to plant personnel on gas turbine, Centrifugal Compressors and its auxiliary equipment operation and maintenance, as well as offering ongoing technical support. 

· Emergency Response: Providing rapid response to emergencies and breakdowns, minimizing downtime and ensuring plant safety.

Metallurgical Failure Analysis

Our typical forensic metallurgical failure analysis includes the following eight steps:

1. Collect failed component background information and service history.

2. Perform a visual examination of failed and related components in the as-failed condition. Perform low magnification examinations using a stereomicroscope to locate critical areas for further analyses or testing. Take dimensional measurements as necessary.

3. Analyze the fracture or degraded surfaces utilizing a Scanning Electron Microscope (SEM) at high magnification.

4. Using the SEM, determine the failure mode and origin/initiation site. Investigate the initiation site for unusual conditions or contributing factors. Identify and characterize the failure mechanism (fatigue, embrittlement, overload, type of corrosion, etc.) Investigate for unusual stress risers.

5. Select, prepare, examine and analyze the cross-section microstructure in the region of failure/fracture initiation. Analyze conditions of manufacturing reflected in microstructure and investigate potential flawed conditions. Investigate material quality and heat treat conditions.

6. Perform a chemical composition analysis of the failed component (alloy and impurities), and coatings or platings.

7. Perform mechanical and other testing (hardness, strength, toughness, etc.).

8. Analyze all gathered evidence and test results to formulate an engineering opinion and conclusion.

Our Approach

 · Data Analysis and Reporting: Collecting and analyzing data from Centrifugal Compressors, Steam and Gas turbines and power plants to identify trends and potential issues, and providing reports to plant operators.

· Provides field service engineers (FSEs) and technicians to support customers during field activities, ensuring that work is performed in line with customer specifications and standards.

· Provides complete outage planning and execution, with a focus on safety, efficiency, and cost management.

· Piping stress analysis using Ceasar II software.

Strategic Consultancy

We offer a complete range of industry focused services designed to conform to this industry’s unique and dynamic needs.

Our goal is to provide the energy industry with unparalleled services, innovation, and strategic thinking. Our in-depth global experience in all sectors of the energy and resources industry serves as an integral resource for a significant proportion of the world’s energy companies.

Examples of our services:

· Risk based assessments

· Asset integrity management

· Rotating Equipment Training

· Troubleshooting and Root Cause Analysis (RCA)

· Risk Assessments

· Project control

· Strategic planning

· Systems Integration

· Rotating Equipment Field Service support.

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